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Elements and Performance Criteria

  1. Check work requirements
  2. Conduct pre-cutting operations as required
  3. Cut to requirements
  4. Resolve routine problems

Required Skills

Required skills

applying knowledge of the materials equipment and processes sufficient to recognise out of specification products process problems and materials faults

identifying hazards associated with the jobwork environment

applying the hierarchy of control to the hazards

distinguishing between causes of faults such as

raw materials

mechanical

electricalinstrumental

reading and interpreting typical product specifications job sheets procedures material labels and safety information as provided to operators

writing skills to the level of completing workplace forms

basic numeracy skills to determine that two kg bags are needed to make up a requirement for kg

Required knowledge

organisation procedures and relevant regulatory requirements along with the ability to implement them within appropriate time constraints and work standards

different types of materials and their behaviour when cut different cutting equipment and suitability for materials

controls of cutting equipment

routine faults in products and routine problems in process

causes of faults such as materials deficiencies heat changes to materials during the cutting process equipment adjustmentssetup and equipment maintenance requirements

original manufacturer instructions and guidelines for the safe use of the cutting toolsequipment

relevant procedures relating to safe working practices prescribed for the equipment

local occupational health and safety OHS legislation andor regulations

sitespecific instructions based on production requirements

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Demonstrates skills and knowledge required to

recognise the importance of material properties and qualities

apply approved procedures

take appropriate action to resolve faults or report faults to appropriate personnel

explain and implement emergency shutdown procedures

Consistent performance should be demonstrated For example look to see that

material cutting production standards are met consistently

upstream and downstream communication is timely and effective

procedures and work instructions are read and interpreted correctly

problems are identified and appropriate action is taken ie the problem is fixed or reported

all safety procedures are followed

Context of and specific resources for assessment

Assessment may occur on the job or in an appropriately simulated environment Access is required to real or appropriately simulated situations including work areas materials and equipment and to information on workplace practices and OHS practices

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

Access must be provided to appropriate learning andor assessment support when required Where applicable physical resources should include equipment modified for people with disabilities

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the Manufacturing Training Package

Assessment methods must confirm consistency and accuracy of performance over time and in a range of workplace relevant contexts together with application of underpinning knowledge

Assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application

Assessment may be applied under project related conditions real or simulated and require evidence of process

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance but is able to be transferred to other circumstances

Assessment may be in conjunction with assessment of other units of competency where required

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Context

This unit of competency applies to operators working either independently or as part of a work team.

Work requirements

Work requirements may be determined from:

job/shop orders

plans/specifications

procedures

other means

Procedures

Procedures include:

all relevant workplace procedures

work instructions

temporary instructions

relevant industry and government codes and standards

Tools and equipment

Tools and equipment may include:

guillotines, power saws, jig saws, band saws and thermal cutting devices

controller, such as PLC (Programmable Logic Controller) if fitted

hand tools as required

relevant personal protective equipment

Hazards

Typical hazards include:

fibres and dusts - airborne and handled

manual handling hazards

power tools, leads and power supplies

stationery and moving machinery, parts and components

Problems

Respond to routine problems means apply known solutions to a limited range of predictable problems. Typical process and product problems may include:

pattern, e.g. pattern incorrect, marking errors

equipment, e.g. wear and breakage, temperature variations, loss of power or drives, controller sequence and timer issues

process, e.g. sequencing problems

Records

Records may include:

log books/sheets

electronic records

job/work sheets

other records

Variables

Key variables to be monitored include:

material characteristics

material availability

type of cutting equipment

cutting edge condition